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How to read a stained glass pattern

A stained glass pattern is two drawings of one panel. The plan shows how it will look: every lead as wide as it will be, a letter in every piece and a key that names each glass. The cutting pattern is the panel at full size, drawn to cut the glass from: every piece numbered, every line as wide as the strip your pattern shears take out. Here is what each mark means, read off a real pattern, the Sunwheel window, as VETRATA Studio prints it.

  1. 1Two drawings of one panel
  2. 2Lead lines and cut lines
  3. 3Piece numbers
  4. 4Glass letters and the key
  5. 5Grain arrows
  6. 6The name and the size
  7. 7Page one, the corner marks and the square

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The Sunwheel window's pattern plan: its name and leaded size above the panel, every lead drawn as wide as its came, a letter in every piece and the key below.
The Sunwheel window's pattern plan, as the Studio draws and prints it.

01

Two drawings of one panel

Most patterns come as two drawings. The plan, also called the cartoon, shows the finished panel: the leads as they will look and the glass that goes in every piece. The cutting pattern is the same panel at full size, drawn to cut from.

Print the cutting pattern twice. Cut one copy into paper pattern pieces, one for every piece of glass, and keep the other whole to lay the panel out on as you build. Keep the plan beside you for the glass.

02

Lead lines and cut lines

Every line on a pattern is a lead: a strip of came, or a solder seam over copper foil, where two pieces of glass meet. On a plan each lead is drawn as wide as it will show, 6.4 mm for most lead came and about 3.2 mm for a foil seam, with a thin line down its middle where the two pieces meet.

On the cutting pattern the same line is as wide as the strip your pattern shears take out: 2 mm for lead came, the width of the came's heart, and 0.8 mm for copper foil. The Studio's cutting pattern says so on its first page: "lead lines print 2.0 mm wide … cut on the INSIDE edge."

Round the outside of a leaded panel the plan draws the frame: its outside edge, the cut line the border pieces are cut to, and, dashed, the frame's inside edge, as far as its channel covers the glass.

Lead came

glassthe line on the pattern6.4 mm face2 mm heart

Copper foil

glassthe line on the pattern3.2 mm seam0.8 mm gap1.2 mm foil lip
Lead came and copper foil cut through, at the Studio's sizes: what a line on a pattern stands for.

03

Piece numbers

Every piece has a number. It is printed in the piece on the cutting pattern, and when the glass is cut you write it on the glass, so every piece finds its place on the layout again.

Numbers usually run across the panel in rows from the top, so neighbours have numbers close together. Some patterns number by glass instead, every piece of one glass in a run, which is quicker at the cutting table. On the Studio's cutting pattern each number has its glass's name under it, and its letter too once the glasses are lettered.

A page of the Sunwheel window's cutting pattern: the pressed jewel and the petals round it, each piece's number in bold with its glass's name under it, lines 2 mm wide, a cross at each corner and the page's row and column at the top.
A page of the Sunwheel window's cutting pattern, as the Studio prints it: each piece's number and its glass.

04

Glass letters and the key

On a plan every piece carries a letter, and a key under the drawing says which glass each letter is. A letter fits in a small piece where a glass's name does not, and it is what you look for at the glass rack.

Some plans colour the pieces instead, or as well. A colour reads faster across a whole panel; a letter tells two ambers apart.

The Studio's cutting pattern lists the pieces glass by glass on its second page, so you know how many pieces each sheet has to give before you cut.

05

Grain arrows

Some glass runs one way: streaky glass, reeded glass, glass with ripples or a ream. A piece of it carries an arrow on the pattern, a line with a head at each end, along the way its grain should run.

Lay the paper piece on the sheet with its arrow along the streaks or the reeds, and every piece of that glass in the panel runs the way the designer meant.

06

The name and the size

A pattern names itself at the top and gives the panel's size. "Leaded size: 600 × 900 mm" is the finished panel to the outside of its frame; a copper foil pattern says "Panel size".

Check that size against your opening before you print anything. If it is not the size you need, resize the drawing, not the printout: a photocopier widens the lines along with everything else.

07

Page one, the corner marks and the square

A full-size pattern is printed across several sheets. Page one of the Studio's cutting pattern says how many and how to print them: "Tiles: 4 rows x 4 columns. Print at 100% / actual size; never "fit to page"."

Under that is a square that must measure exactly 100 mm. Print page one alone and measure the square before you print the rest: a printer that prints 1% small makes every piece 1% small.

Every page after it has a cross at each corner of its part of the pattern, and its row and column at the top: "row 2/4, col 2/4". Each page repeats a 12 mm strip of its neighbour. Trim a page along the line between its crosses, lay it over the next so the leads run on unbroken, and tape it.

Page one of the Sunwheel window's cutting pattern: its name and leaded size, how many sheets it takes and to print it at 100%, the width of its lines for lead came, and a square that must measure exactly 100 by 100 mm.
Page one of the Sunwheel window's cutting pattern: how to print it, and the square to check the printer by.